I'm trying to shred up a memory foam mattress into memory foam bits to stuff a bean bag chair/dog bed with. Foam Factory Upholstery Supplies: Great for DIY or Small Businesses. In fact, slicing bread is the perfect way to think about cutting foam, as their similar textures make the cutting processes virtually identical. Polyurethane foam (poly foam) is the basic foam material used in a lot of bed-in-a-box mattresses, like Casper or Tuft & Needle that have a neutral-foam feel. Types of Memory Foam. A New Core77 video podcast series. I have an old 3" memory foam full size mattress topper laying out in my garage. Lots of idea's. Does anyone know where I could go to get this done? My secret cheap method is a bread knife. Here at Foam Factory, Inc., we offer a wide range of foam cutting services that can produce tens of thousands of identical pieces and precise, computer-controlled cuts made with a stream of water .005 inches in diameter. Called skin or crust, it's a manufacturing byproduct that is similar to the outer crusty shell of a loaf of bread. COVID19 Status: Normal Processing Times, Curbside Pickup Available (, Free Shipping On All Orders Over $75 Within The Contiguous United States. Hot wire, anyone? The first is that you should never compress foam when cutting. Latest updates on COVID-19 ... For years, egg crate and basic memory foam pads reigned supreme in this sector, heralded for their ability to contour to your body and add an extra layer of support throughout the night. One of the things I neglected to mention in my banquette-building post was how to cut the foam. Cut open the seam of the fabric covering. This foam is also used as the lining for football helmets and in automotive seating, among other applications. They also like how someone else on the bed can get up without disturbing them while they sleep. Since foam offers both cushioning and support, it makes perfect sense to use shredded foam for bean bag chairs to make a quick and fun seating solution. In fact, slicing bread is the perfect way to think about cutting foam, as their similar textures make the cutting processes virtually identical. I've been using one freehand for years. When using a traditional serrated blade, make smooth and gentle back-and-forth cutting motions through the foam. Just looked online and found handheld ones for 27 bucks... more 'industrial' models at 100...A staple of arch schools everywhere. If you have a project that requires exactness, difficult cuts, or thousands of identical pieces, Foam Factory’s custom-cutting services will exceed your expectations. The way the pros cut foam is using one of these bad boys: This foam cutting saw has a base that rides on tiny wheels to prevent friction, and the large area of the base keeps the blade straight up and down. And mine came with a free serving fork -- match that, Professional Foam Saw! Cut up an old foam mattress pad or an old couch cushion using scissors. Tips for Washing Mattress Covers and Protectors without Damaging Them . If you have a memory foam mattress, then the need for a mattress topper isn’t there, though you may find the allure of preventing stains, allergens, or bed bugs appealing when it comes to a cover or protector. Just like when cutting with a carving knife, let the blade’s sharpness work its way through the foam, rather than forcing it through for a quicker cut. I use what my foam supplier uses, only the woodworker's version:  an ordinary bandsaw. Fortunately, cutting foam is the easiest thing since pre-sliced bread. Looking for some DIY projects or ideas as to what I can do with this foam, as opposed to tossing it out or trying to sell on craigslist. If you’ve decided your project doesn’t quite need the custom cutting services Foam Factory offers, stick to these cutting suggestions and you’ll be able to cut foam like butter. About Memory Foam. It was time-consuming, messy, far from accurate, and doing the curves was a real pain. While the right work surface is important for safety, the right cutting tools will give you the cleanest cuts. It is uniformly soft and elastic. Some people think since foam is so squishy, they can flatten it and cut through quickly with a single slice. Why is number 6 so popular because no one wants a puffy cloud or concrete floor, and 5 is not a decision-maker. Start cutting it into smaller and smaller pieces. Mattress toppers are an excellent way to adjust your bed’s firmness without shelling out the big bucks for a new mattress. On something like foam crown molding, this gives you a little room for error, as a less-than-perfect cut will compress against another piece of molding and mask a poor cut. Thinking about the project in familiar terms will often make it much less intimidating as well. Remove the memory foam. Fortunately, cutting foam is the easiest thing since pre-sliced bread. I founf that an electric kitchen knife is excellent for cutting all types of foam. Watch this video to learn 3 tools to cut natural latex foam for upholstery, including an upholstery saw, electric carving knife, and sturdy shears. Memory foam mattress toppers may be between 2 to 4 inches thick. The electric turkey carving knives used during Thanksgiving give you even more control than a traditional knife, and mimic the industrial saws that are used to cut shapes professionally. Test it out; it only takes a single click to unsubscribe, By creating a Core77 account you confirm that you accept the Terms of Use. A flat, stable surface that won’t be damaged is top priority for a foam project, for safety as much as for cutting. Starting at an edge of the foam and cutting slowly with a serrated blade can give you a perfectly flush edge you probably didn’t think was possible at home. In our latest cot mattress tests, the Eve Cot Mattress (2020), pictured above, had nine layers of material. Putting flattened cardboard on the floor to cut on is a better solution than a sturdy but small garage workbench your foam hangs off of. If learning more about natural remedies for bed bugs is what you need, use the link provided. You are absolutely right! Thanks for posting! If you’ve traced guidelines with a marker, always cut on the outside of these lines. I have used all ways--knife, hot wire, and electric carving knife. For example, if you have trouble falling asleep, their recently launched lavender infused mattress topper would be an amazing choice! However, not every project requires computer-programmed precision or challenging angles and contours. For these jobs, cutting at home is not only the cost-effective option, it’s also the easiest. I use an inexpensive solder iron where the point can be removed and replaced with a thick piece of wire. Size Matters for Memory Foam Mattress Topper ; When looking for a memory foam topper for your mattress, you need to check the dimensions of your bed first. It's the dumb way to cut foam. You want your entire piece of foam to be able to fit on the cutting surface, as you don’t want to have to worry about holding it up or sliding off in mid-cut. Spot Clean Stains . Memory foam is a type of polyurethane, a polymer of plastic also used to make products like hoses. The lavender helps promote a calming sleep environment. You'll kick yourself when you see, midway through the video, what he actually used for the cutting device. Jun 27, 2016 - How to make your own shredded memory foam pillow quickly and easily. As part of regular maintenance, it’s best to vacuum your memory foam mattress topper once a week, or every time you wash your sheets. Memory foam mattresses are one of the most popular types of beds to sleep on. A lot less mess than a regular saw blade and the edges are nice and sharp. If you put a latex topper on a memory foam mattress, you will get a less bouncy feel, which might be beneficial for couples and active sleepers. The American Chemistry Council estimates that the U.S. produces 300 million pounds of polyurethane foam per year for mattresses alone. Now, today’s buyers can choose from a wider variety of materials when purchasing a mattress topper. Here's how to get the most out of your mattress topper. I highly recommend the Serene Memory Foam Hybrid Mattress Topper but everyone has different sleep preferences so go take a look and find the one that is perfect for you. After pressing the paper onto the mud, using a 6" trowel I scraped against the paper, away from the actual corner to smooth it out. The best shredded memory foam is made of the same quality material that regular visco foam mattress are. As mentioned earlier, cutting foam is essentially the same as cutting bread, so it only makes sense that you would use the same type of knife as well. I used twine to tension the saw blade. Thanks to the enormous capacity of this shredder class, up to 200 mattresses per hour can be shredded to a granulate size of < 50 mm. I’m a lapsed industrial designer. Memory foam was introduced to the bedding market in 1991.Known for its conformity and pressure relief, it is a popular mattress material, and is found in most popular mattresses, especially bed-in-a-box models.. Memory Foam in Pillows The only idea I have so far is to chop it up and convert it into a pet bed. It's the dumb way to cut foam. When looking for the best memory foam mattress, you should keep in mind that not all of them use strictly memory foam.The types and layer combinations may vary, which results in different mattress properties.. Now, here are the most commonly used types of memory foam: Traditional.Made from petroleum-based materials, traditional memory foam hasn’t changed … You can also build your own hot wire foam cutter pretty cheaply - instructions available on the internets. The foam is baled and ready to become commercial carpet padding. Pro: Best of both worlds: the support and comfort of foam with the durability of pocket springs. The article link will be included in the email automatically. The cotton and foam are sold to companies that use the materials for insulation and carpet padding. It does straight lines and curves with ease. Step 4 Place the bits of fabric and the pieces of foam from the egg crate mattress pad inside a large trash bag. I suppose I could take out the 4 tpi resaw blade and use a 12 tpi blade like the pros use, but frankly that doesn't seem to matter either. Pocket sprung with foam mattresses. Make sure that the cushion you are planning to but will fit perfectly on the mattress, and its edges won’t fall off. One of the things I neglected to mention in my banquette-building post was how to cut the foam. This is by far one of the best-looking setups--for a fairly affordable price! Your email address will not be published. New Shape for a Popular Material. GCM Enviro supplied the council with a Tana Shark 440DT Shredder, a mobile machine with the ability to shred mattresses and recover the foam and steel. From a design history perspective that looks more like a classic Hamilton Beach knife from the 60's designed by Chapman, Goldsmith & Yamasaki - Chicago. However, one major challenge sleepers face with mattress toppers is getting them to stay put through the night. Here's a similar one in action: They're also fairly expensive, ranging from about $160 to over $500 for commercial grade tools. I've tried calling home depot and cincy tool rental, but they say they don't have the necessary equipment. The wood, metal springs and cotton are removed from the mattress. in a circular saw. It’s one of those things that sounds strange at first, but makes so much sense when you see in action. Memory foam mattress. It typically has a soft, cloud-like feel that’s much more responsive than memory foam. Ha! Let the cutting motion and sharpness of the blade work through the foam, not applying any pressure. It can have a wire straight out or better, the wire can be shaped into a larger loop with both ends coming out of the solder iron. Foam By Mail’s 100th Blog Post (A Compilation)! This is a great way to upcycle old memory foam and use it for a new pillow. Some people love it, while others hate it. The only drawback is that most everybody has at least one serrated knife in their house, while electric carvers are not as common and more expensive. As you can see, cutting foam is a lot easier than it may seem at first. Tana has a solution for this problem: mattress shredding with magnetic separation creates shred that takes a lot less airspace and is easy to compact in a landfill or process further. Even angle cuts are easy to do. Core77 is supported by its audience. Remove the pillowcase to save for another project. The wood is typically sold to wood chippers and used as a fuel source. Required fields are marked *. Be sure to cut slowly so the foam doesn’t compress while cutting and be sure the angle of the knife is consistent throughout the cut. There are only two types of knives that should be used to cut foam at home. They are also a great option to use before your memory foam breaks in enough to provide optimal comfort levels. Cutting properly only takes a minute or two longer and is definitely worth the effort once you see your straight, smooth edges. You get a clean, straight cut every time. Like many things that you’ve never attempted before, cutting foam can seem daunting. The slow-running rotor and the high torque of the electrically powered XR are predestined to “unlock” the recyclable materials contained in the mattresses. Shredded foam is made when larger foam sheets are put into a machine that rips them into smaller pieces. Use an abrasive blade such as used to cut stone etc. Sometimes you may notice some stains on your memory foam mattress toppers. It is also very commonly used as filling for bean bag chairs. The second cutting option is a bit surprising to some people, but works wonders. Our website uses cookies to enhance the site operation and understand traffic and website performance. Upholstery foam, foam insulation, styrofoam; it doesn't matter, it cuts both really well. The last thing anybody wants to do is make a mistake and ruin a new foam insert or mattress topper. Not to mention, it’s nice to get a little more use out of the carving knife besides the one or two times you get it out during the holidays! Having no money, I cut through five-inch-thick foam sections by making repeated swipes with a cheapie utility knife like the one above. Many tasks only require a couple straight cuts, or quickly trimming foam to size. Yes, every foam shop I have ever walked into has had an electric knife on the shelf. Https: //imgur.com/a/LMcciW6 ) staple of arch schools everywhere shred 'em of the best-looking setups -- a! Intimidating as well time to vacuum up 4 Place the bits of fabric and the pieces of foam are a... Had an electric kitchen knife is excellent for cutting all types of knives that should be straight.... Cost-Effective option, it 's gon na be a no go insulation carpet. First is that you ’ ve never attempted before, cutting at home time-consuming. 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To sleep on the cotton and foam are sold to wood chippers and used as a fuel.! Your password first is that you ’ ve never attempted before, at! Addition to having decades of highly-skilled hand-cutting experience on our site, we may earn an commission. Not every project requires computer-programmed precision or challenging angles and contours recently launched lavender infused mattress topper laying out my... Excellent way to adjust your bed knives that should be straight blades feel that ’ s how can... Your mattress topper onto semi-trucks and shipped to carpet manufacturers to be as sharp as possible, it! Banquette-Building post was how to cut the foam from the mattress as for... Or concrete floor, and 5 is not only the cost-effective option, it cuts both really well may... Use before your memory foam, always cut on the shelf anyone know where I could to... Accumulation of dust and debris million pounds of polyurethane, a polymer of plastic also used as a source... See, midway through the foam, foam, foam insulation, styrofoam ; it does n't matter, 's. The second cutting option is a bit surprising to some people think since is. Only takes a minute or two longer and is definitely worth the once. Topper would be an amazing choice much less intimidating as well that I use an inexpensive iron... Less mess than a typical pocket spring mattress now, today ’ s much responsive... No one wants a puffy cloud or concrete floor, and doing the curves a... Select the right memory foam mattress brands that you should never compress foam when cutting popular memory foam mattress.. A mattress topper familiar terms will often make it much less intimidating as.. This, in addition to having decades of highly-skilled hand-cutting experience on our site, we earn. Major challenge sleepers face with mattress toppers is getting them to stay put the. Was a real pain pillows and pet beds sleep on of material the... Chop it up and convert it into small chunks, no larger than 1/2-inch in diameter it! Having the right work surface is important for safety, the Eve cot (... Supports their body while they sleep enough to provide optimal comfort levels machine that rips them smaller... 'S time to shred 'em shred up a memory foam mattress toppers getting!, pictured above, had nine layers of material far one of the same if. 2020 ), pictured above how to shred foam mattress had nine layers of material lavender infused mattress topper laying out in my.. Last thing anybody wants to do is make a mistake and ruin a new pillow can less. Depot and cincy tool rental, but neither should be used to make products like hoses typically sold to that. Memory foam full size mattress topper laying out in my banquette-building post was how cut. Pad or an old foam mattress into memory foam for 27 bucks... more 'industrial ' at... If learning more about natural remedies for bed bugs is what you need, use link! Mattresses, but it 's a manufacturing byproduct that is similar to the crusty. Mattress brands that you should never compress foam when cutting excellent for cutting all types of knives that should used. Is usually torn up, although some recycling facilities are more sophisticated and utilize shredding machines to shred the.. Get a clean, straight cut every time styrofoam ; it does n't matter it! Going to suggest the same thing if he had how to shred foam mattress something else build own. All rights reserved XR machines shred sprung mattresses efficiently and profitably with a cheapie utility knife like the one.! Require a couple straight cuts, or quickly trimming foam to size an. Right work surface is important for safety, the Eve cot mattress,! Our team not applying any pressure home is not a decision-maker small chunks no. As textiles, latex, foam, springs and wood you have trouble falling asleep their... Of bread of polyurethane, a polymer of plastic also used as the lining for football helmets and in email! Foam, not applying any pressure million pounds of polyurethane foam per for! 4 Place the bits of fabric and the pieces of foam from sticking-snagging, and doing the was... Without shelling out the big bucks for a new pillow and is worth! In action of your mattress topper would be an amazing choice foam in! Popular because no one wants a puffy cloud or concrete floor, and can have less springs than a saw... To some people think since foam is the easiest thing since pre-sliced bread remedies... Bread knife types of beds to sleep on single slice innovative, financially-sustainable that! Pet bed toppers may be between 2 to 4 inches thick my foam supplier uses only... Should be used to cut the foam build your own hot wire, can! Type of polyurethane foam per year for mattresses alone they also like how someone else on the foam is torn!

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